Custom Trolleys Built for Your Exact Needs

Off-the-shelf trolleys will do a passable job, but they never quite fit your operation properly. Our modular tube and joint systems let you build trolleys configured exactly for your loads, workspace, and workflow requirements, saving you time, staff hours, and money.

SHARE THE SOLUTION

Book a Consultation

The Problem With Standard Warehouse Picking Trolleys

Generic trolleys often cause operational issues:

Wrong size for your products or workspace
Poor ergonomics leading to worker strain and injuries
Can't be modified when requirements change
Don't integrate with existing equipment or processes
One-size-fits-all approach that fits nobody perfectly

Custom-built modular trolleys solve these problems by being designed around your specific needs.

Engineered Performance for Every Picking Route

Our modular picking trolleys are built around a strong tube‑and‑joint frame with plastic coated steel or stainless options, a variety of wear surfaces can be specified and we utilise industrial castors designed for smooth, stable movement across warehouse routes.

Load capacities range can range from 100 kg to 500 kg+, with multi‑tier, tote‑compatible and angled‑shelf configurations that adapt to varied SKU sizes and picking workflows.

Adjustable shelves, secure tote rails, ergonomic handles and optional ladder integration support safe, efficient picking in manufacturing, e‑commerce and distribution environments, while accessories such as scanner mounts, document holders and tool trays allow each trolley to be configured for specific operational needs.

How Modular Trolley Systems Are Superior

We use precision-engineered stainless steel tubes and joints to build trolley frameworks configured exactly for your requirements. Add multi‑tier shelves, bins for order picking trolleys, handles, and accessories like steps or ladders precisely where you need them.

No welding or specialist fabrication required - just robust, professional trolleys assembled with basic tools and modified easily when your needs change.

Perfect Ergonomic Fit

Build trolleys at the right height for your workers and products. Reduce bending, lifting, and awkward postures that cause injuries, risk insurance claims, and slow down operations.

Exact Load Matching

Configure trolleys for your specific products - light electronics components, heavy automotive parts, or anything between. No more overbuilt (expensive) or underbuilt (unsafe) compromises.

Easy Modification

When your products, processes, or workspaces change, spend a few hours reconfiguring rather than weeks sourcing new trolleys. Your maintenance team can handle modifications in-house.

Workplace Safety Improvements

Proper ergonomics and load distribution reduce workplace injuries and keep staff safe.Smooth-rolling castors and balanced designs make handling far easier and more efficient.

Integration with Existing Systems

Design trolleys that work with your current equipment - conveyor systems, loading docks, or other warehouse management systems.

Professional Appearance

Clean, organised trolleys enhance any work environment and show your staff – and your clients – that you care about your products and take good care of them.

Speak to our Team

Common Trolley Configurations

Our modular system supports a range of trolley builds tailored to warehouse, manufacturing and fulfilment workflows. Typical configurations include multi‑tier shelf trolleys for organised SKU handling, tote‑compatible frames for kitting and small‑parts movement, ladder‑integrated trolleys for safe high‑bay picking, and heavy‑duty distribution trolleys designed for stable transport across busy routes.

Each configuration can be adapted with adjustable shelves, reinforced joints, industrial castors and workflow‑specific accessories to suit the demands of daily picking and replenishment.

Multi-Level Shelf Picking Trolleys

Multi‑tier trolleys with different shelf heights accommodate varied product sizes within the same trolley. Maximise capacity whilst maintaining organisation.

Bin and Container Picking Trolleys

Order picking trolleys with organised storage for small parts, components, or supplies. These trolleys make for easy loading and unloading with clear visual management.

Tugger Train Compatible

Our team can create bespoke designs that are compatible with tugger trains or any other warehouse management systems you may already have in place.

Distribution Trolleys and Flat Deck Trolleys

Simple, flat, robust platforms for larger items or flexible loading. Add sides, handles, or accessories to the trolley if and when you need them.

CAD Model

Render

Final Product

Ready to Build Better Trolleys?

If you're dealing with ergonomic issues, trolleys that don't quite fit your operation, or material handling challenges that off-the-shelf solutions can't solve, custom modular picking trolleys might be exactly what you need.

We can assess your current situation and show you how custom-built trolleys could improve your operation. Book a no-obligation call today and receive practical advice and tailored solutions from a team of experts who understand material handling challenges.

Reach out today to book a call.

Discuss Your Requirements